Large Scale 3D Metal Printing On Demand
Cut the CapEx. Skip the delays. Build in record time.
Large Scale 3D Metal Printing On Demand
Cut the CapEx. Skip the delays. Build in record time.
From exotic alloys to extreme geometries - manufacturing, reprogrammed.
Technology
Our specialization in WAAM is a game-changer in the industry as it seamlessly combines real-time parameter monitoring with the intricate manufacturing process of 3D large and complex metal part printing.
Hardware and Setup
We engineer and leverage robust, scalable WAAM systems tailored for industrial environments-integrating multi-axis robotic arms, advanced arc welding technology, and proprietary control software for precision and repeatability.
Materials
Our process is optimized for high-performance metals and alloys including titanium, nickel, Inconel, Invar, and other exotic materials-leveraging deep metallurgical expertise to meet the most demanding applications.
Exotic Metal Manufacturing Without the Wait High-Strength Parts Produced Quickly, Accurately, and Cost-Effectively
On-Demand Printing
The most significant innovation in Wire Arc Additive Manufacturing (WAAM) technology is its ability to utilize welding for complete part fabrication rather than just material joining. Alloy Additive’s WAAM process begins with design files that are sliced using specialized software, then printed layer by layer through controlled material deposition. This advanced additive manufacturing technique systematically transforms raw materials into fully functional 3D components, revolutionizing traditional manufacturing approaches.
Part Repair
In critical industrial sectors, repair and refurbishment of high-value components offers significant economic advantages when materials experience damage or wear during operational service. Metal component repair extends part service life while reducing material waste and energy consumption in manufacturing processes, providing sustainable solutions for cost-effective industrial maintenance.
Case studies
Value propositions:
- Intersecting geometry
- Super Alloy 3D printing
- Fast delivery in hours instead of months
- Reduced material waste
Value propositions:
- Space flight proven
- 40% lighter than steel
- 60% lower cost
- Lead time 7 days instead of 7 weeks
Value propositions:
- Part upgraded for increased resilience for high temperature
- Extended life span
- Reduced downtime
- Reduced material waste
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