Products & Services

Robotic WAAM System

Print Area

1000mm in diameter, 1500mm in height

Robot System

ABB 1520ID + ABB IRBP A250

Heat Source

Lincoln Electric Aspect 300 AC/DC

Inert Gas

Argon

Software

ABB RobotStudio + In-house developed codes

LOW BUY-TO-FLY RATIO

Near net shape manufacturing
Machining 10-40:1 BTF
WAAM 1.5-5:1 BTF

DESIGN FOR ADDITIVE MANUFACTURING

Cutting edge design tools (topology optimization, lattice structure) 

SPARE PART

On site part manufacturing on demand and need a out-of-production parts

LOW COSTS

Lower setup and consumable costs vs casting and forging

 

Materials

As an innovative additive manufacturing company for metals, AlloyAdditive can serve customer’s needs and parts made with alloys in the material table. Those alloys fulfil the needs that are required in defence, aerospace, energy, and oil-gas industries by quick solidification during printing process which leads to refined grain formation in the microstructure and yields to higher strength values.

Stainless Steel
304, 308, 316L, 17-4PH, 422

Inconel
625, 718

Aluminium
4043, 5356, 2319

Titanium
Ti6Al4V Grade5

 

Case Studies

Liner with Boss

Print Time: 21 Hours
Machining Time: 1 Hour
Material: Steel
Weight: 13 kg
Height: 225mm
Diameters: 356mm Min, 425mm Max

This downscaled version of liner part of a gas turbine have various processes with high lead time. Firstly, symmetric sheet parts are formed in press system then welded together. After that, boss part is machined from solid block. Finally, boss part is welded to the liner.

To simplify this production, we printed the liner than the boss onto liner with the help of workpiece positioner.

ABOUT

Alloy Additive Technologies aims to produce perfect designs without limits. Large scale parts (1 meter in diameter 1.5 meter in height) manufacturing via 3D metal printers with capability of printing variation of alloys (Stainless Steel, Ti64, Inconel625, Aluminium alloys).

Wire arc additive manufacturing (WAAM) is the method that used in AlloyAdditive.

Alloy Additive participated KWORKS’20 Campus Deep Technology Programme.

In 2020, TÜBİTAK “The Scientific and Technological Research Council of Turkey” awarded Alloy Additive with seed capital in 1512 Techno-Entrepreneurship Support Program.

In 2021, Alloy Additive moved its office to Cube Incubation in TEKNOPARK ISTANBUL.

In July 2021, Alloy Additive became a member of SAHA İSTANBUL Defence and Aerospace Cluster Association.

REFERENCES

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